mnmulchi said:
I have recently decided to take up pipe smoking again, after just smoking a corn cob pipe some a couple of years ago. I have smoked cigars in the past too, but none were pure/healthy. I recently ordered some Kentucky Select Organic tobacco and am looking forward to trying it. From the research I have done so far it sounds like Virginia tobaccos store great, and you can age them for years. I would like to eventually buy the KSO in bulk and can up a bunch for storage.
I've been looking around at pipes too and it looks like the best value are estate pipes sold on ebay. It's cool that pipes have been constructed in much the same way for so many years. One I plan on using was my Great Grandmothers and it's still in great shape.
I also started smoking pipes recently in addition to cigarettes. The problem with pipe smoking is that it leads to a disease called PAD (Pipe Acquisition Disorder). I caught that. Symptoms include cruising Ebay for estate pipes and ordering more than you really need. I also started with corn cobs which smoke well and are really cheap ($5). But soon, inevitably, it leads to meerschaums and briars. I bought one new pipe, three unsmoked estate pipes, one unsmoked meerschaum (hasn't arrived yet) and a couple of smoked estate pipes I found at a local antiques store. They had really cool shapes and smoked very well.
The nice thing about smoked estate pipes is that you don't have to break them in. Dant, if you are burning through briar pipes, you are smoking them wrong or not breaking them in right. It's worth it to search on the internet for how to break in a pipe and how to smoke a pipe. If you draw too hard or too frequently, they can overheat. The breaking in process builds a protective carbon layer that keeps the briar itself from burning.
I bought some high-end pipe tobacco in a few varieties to see what it's supposed to smoke like. When I bought my first corn cob I decided to just stuff in some of my shredded cigarette blend. It tasted awful. So then I tried the high-end store-bought and it was incredibly smooth. So I decided to try making my own pipe tobacco from whole leaf, and after some research was able to make some really nice stuff.
The first blend I made was from Virginia Flue Cured, Dark Air Cured, Burley, Oriental Izmir, and Dark Fire Cured in order of proportion. It's important to add sugar to raise the PH of the smoke. So I made a solution of 4oz water, a teaspoon of honey, some licorice extract, and a small amount of vanilla extract. I destemmed the whole leaf, put it in a freezer bag and sprayed it heavily with the solution, sealed it up and let it sit overnight. The next day I took two of the largest Virginia leaves and placed them flat on a cutting board and then put the other leaves and scraps flat on top. I rolled it as tightly as possible into a big cigar. The honey in the solution bound it together well (the leaves should be pretty moist). Then I kept rolling the cigar on the cutting board with my hands to tighten it even more and let it sit for a day. There was about 4 oz of tobacco in one big cigar.
The next day I sliced the cigar into coin-shaped discs as thinly as I could and let the discs air out. There were a couple of problems with it. It was still harsher than the store-bought stuff and had tongue bite (from the Virginia). I knew that toasting Burley helped smooth it out a lot for cigarettes, so I decided to toast the whole blend. I rubbed out the disks to the point where it was loose tobacco, spread it out on plates, heated the oven to 250F, sprayed the tobacco with the solution, this time with some scotch whiskey in it for some more flavor, to moisten them. Put the plates in the oven until the tops were dry, flipped it over and dried the other side. As soon as the tobacco was dry, I took them out of the oven, put them into a freezer bag, sprayed it lightly then sealed the bag overnight. The difference was amazing. The toasting made all the difference. The smoke was really smooth. But it tasted a little too sweet and the vanilla came through too much, so I bought some bulk Latakia from my local tobacco shop (I haven't been able to find whole leaf Latakia, or Perique for that matter) and added some of that to the blend. Latakia is oriental tobacco that is cured in sheds with various woods (evergreens and others) and herbs that give it a spicy, woody taste. That cut the vanilla and made the blend almost perfect.
It was still a tad harsh, so I decided to make Cavendish which is a steamed tobacco that has little nicotine or flavor but is used to smooth out blends. To make Cavendish, the best way is to put the tobacco leaves, destemmed, into a bowl and pressure-cook for three hours. I used Maryland 609 tobacco for the Cavendish. I did it the other way, though which is to put it in a collander placed on a pot of boiling water with the lid on top of the collander to keep the steam in. The problem with this method is that it takes almost 24 hours to turn the tobacco dark black. Next time I will try the pressure cooker method. But in any case, I blended the Cavendish in and the resulting blend is fantastic, if I don't say so myself.
I then experimented with other blends, an English Blend, which is Virginia, Burley, Oriental, and Latakia. I bought some Perique on line and blended that in with Virginia and Oriental, and made some other blends as well. Some with less flavoring, some with almost none, one with a teaspoon of maple syrup instead of honey. I do like a little vanilla, licorice, and a spray of whiskey, though. Since I like the "medallion flake" the coin shaped pressed discs, After my first batch I toasted the discs themselves and stored them in disc form.
It was a lot of fun. The key, though, is the toasting. I read somewhere that high-end pipe tobacco makers dry the tobacco after spraying on the casing solution by rolling it in heated metal drums, which has the effect of toasting it.
The nice thing about pipe tobacco is that it improves with age if cellared. So I can stock up and I'm storing it in my cellar along with the canned meat, bone broth, and grass fed beef tallow. Just make sure it is not too moist, just a little moist and put it in half pint canning jars, compressed as much as possible.